catcher.cpp 13 KB

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  1. //
  2. // Created by huli on 2021/3/2.
  3. //
  4. #include "catcher.h"
  5. Catcher::Catcher()
  6. {
  7. m_request_x = 0; //机器人坐标x轴,
  8. m_request_y = 0; //机器人坐标y轴,
  9. m_request_b = 0; //机器人坐标b轴, 旋转范围80~280
  10. m_request_z = 0; //机器人坐标z轴,
  11. m_request_space_id = 0; //机器人空间位置的id.
  12. m_request_d1 = 0; //机器人坐标d1轴, 机器人抓车杆纵向移动(前轮抓杆)
  13. m_request_d2 = 0; //机器人坐标d2轴, 机器人抓车杆纵向移动(后轮抓杆)
  14. m_request_wheelbase = 0; //机器人抓车杆前后轮距.
  15. m_request_clamp_motion = E_CLAMP_NO_ACTION; //机器人夹车杆. 0=无动作,1=夹紧,2=松开
  16. m_respons_status = RESPONS_WORKING; //指令完成状态, 机器人答复指令, 返回任务完成的情况
  17. m_respons_x = 0; //机器人坐标x轴,
  18. m_respons_y = 0; //机器人坐标y轴,
  19. m_respons_b = 0; //机器人坐标b轴, 旋转范围80~280
  20. m_respons_z = 0; //机器人坐标z轴,
  21. m_respons_space_id = 0; //机器人空间位置的id.
  22. m_respons_d1 = 0; //机器人坐标d1轴, 机器人抓车杆纵向移动(前轮抓杆)
  23. m_respons_d2 = 0; //机器人坐标d2轴, 机器人抓车杆纵向移动(后轮抓杆)
  24. m_respons_wheelbase = 0; //机器人抓车杆前后轮距.
  25. m_respons_clamp_motion = E_CLAMP_NO_ACTION; //机器人夹车杆. 0=无动作,1=夹紧,2=松开
  26. m_status_updata_time = std::chrono::system_clock::now();
  27. m_last_heartbeat = 0; //上一次的心跳
  28. m_actual_device_status = DEVICE_UNKNOWN; //机器人的硬件设备状态
  29. m_actual_load_status = LOAD_UNKNOWN; //机器人的负载状态, 小跑车上面是否有车.
  30. m_actual_x = 0; //机器人坐标x轴,
  31. m_actual_y = 0; //机器人坐标y轴,
  32. m_actual_b = 0; //机器人坐标b轴, 旋转范围80~280
  33. m_actual_z = 0; //机器人坐标z轴,
  34. m_actual_d1 = 0; //机器人坐标d1轴, 机器人抓车杆纵向移动(前轮抓杆)
  35. m_actual_d2 = 0; //机器人坐标d2轴, 机器人抓车杆纵向移动(后轮抓杆)
  36. m_actual_clamp_motion1 = E_CLAMP_NO_ACTION; //小跑车夹车杆. 0=无动作,1=夹紧,2=松开
  37. m_actual_clamp_motion2 = E_CLAMP_NO_ACTION; //小跑车夹车杆. 0=无动作,1=夹紧,2=松开
  38. m_actual_clamp_motion3 = E_CLAMP_NO_ACTION; //小跑车夹车杆. 0=无动作,1=夹紧,2=松开
  39. m_actual_clamp_motion4 = E_CLAMP_NO_ACTION; //小跑车夹车杆. 0=无动作,1=夹紧,2=松开
  40. memset(m_actual_error_code, 0, 50); //搬运器设备的报警信息位
  41. memset(m_actual_warning_code, 0, 50); //升降机设备的报警信息位
  42. m_catcher_direction = CATCHER_DIRECTION_UNKNOW;
  43. }
  44. Catcher::~Catcher()
  45. {
  46. }
  47. //检查任务类型, 子类必须重载, 用来检查输入的任务是否为子类所需的.
  48. Error_manager Catcher::check_task_type(std::shared_ptr<Task_Base> p_task)
  49. {
  50. //检查任务类型,
  51. if (p_task->get_task_type() != Task_Base::Task_type::CATCHER_TASK)
  52. {
  53. return Error_manager(Error_code::CATCHER_TASK_TYPE_ERROR, Error_level::MINOR_ERROR,
  54. "Catcher::check_task_type get_task_type() != CATCHER_TASK ");
  55. }
  56. return Error_code::SUCCESS;
  57. }
  58. //获取硬件设备的状态, 必须子类继承
  59. Catcher::Device_status Catcher::get_actual_device_status()
  60. {
  61. return m_actual_device_status;
  62. }
  63. //把任务单写入到内存中, 子类必须重载
  64. Error_manager Catcher::write_task_to_memory(std::shared_ptr<Task_Base> p_task)
  65. {
  66. //检查任务类型,
  67. if (p_task->get_task_type() != Task_Base::Task_type::CATCHER_TASK)
  68. {
  69. return Error_manager(Error_code::CATCHER_TASK_TYPE_ERROR, Error_level::MINOR_ERROR,
  70. "Catcher::check_task_type get_task_type() != CATCHER_TASK ");
  71. }
  72. else
  73. {
  74. std::unique_lock<std::mutex> t_lock(m_lock);
  75. Catcher_task* tp_catcher_task = (Catcher_task*)p_task.get();
  76. std::unique_lock<std::mutex> t_lock1(tp_catcher_task->m_lock);
  77. m_request_key = tp_catcher_task->m_request_key;
  78. m_request_x = tp_catcher_task->m_request_x;
  79. m_request_y = tp_catcher_task->m_request_y;
  80. m_request_b = tp_catcher_task->m_request_b;
  81. m_request_z = tp_catcher_task->m_request_z;
  82. m_request_space_id = tp_catcher_task->m_request_space_id;
  83. m_request_d1 = tp_catcher_task->m_request_d1;
  84. m_request_d2 = tp_catcher_task->m_request_d2;
  85. m_request_wheelbase = tp_catcher_task->m_request_wheelbase;
  86. m_request_clamp_motion = (Dispatch_device_base::Clamp_motion)tp_catcher_task->m_request_clamp_motion;
  87. return Error_code::SUCCESS;
  88. }
  89. return Error_code::SUCCESS;
  90. }
  91. //更新设备底层通信数据, 子类必须重载
  92. Error_manager Catcher::update_device_communication()
  93. {
  94. std::unique_lock<std::mutex> t_lock1(Dispatch_communication::get_instance_references().m_data_lock);
  95. std::unique_lock<std::mutex> t_lock(m_lock);
  96. //请求消息, 调度->plc
  97. Dispatch_communication::Catcher_request_from_dispatch_to_plc_for_data * tp_catcher_request_from_dispatch_to_plc_for_data =
  98. & Dispatch_communication::get_instance_references().m_catcher_request_from_dispatch_to_plc_for_data[m_device_id];
  99. Dispatch_communication::Catcher_request_from_dispatch_to_plc_for_key * tp_catcher_request_from_dispatch_to_plc_for_key =
  100. & Dispatch_communication::get_instance_references().m_catcher_request_from_dispatch_to_plc_for_key[m_device_id];
  101. memset(tp_catcher_request_from_dispatch_to_plc_for_key->m_request_key, 0, 50);
  102. int t_size = m_request_key.size()<=50 ? m_request_key.size() : 50 ;
  103. memcpy(tp_catcher_request_from_dispatch_to_plc_for_key->m_request_key, m_request_key.c_str(), t_size);
  104. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_x = m_request_x;
  105. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_y = m_request_y;
  106. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_b = m_request_b;
  107. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_z = m_request_z;
  108. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_clamp_motion = m_request_clamp_motion;
  109. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_wheelbase = m_request_wheelbase;
  110. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_d1 = m_request_d1;
  111. tp_catcher_request_from_dispatch_to_plc_for_data->m_request_d2 = m_request_d2;
  112. //答复消息, plc->调度
  113. Dispatch_communication::Catcher_response_from_plc_to_dispatch * tp_catcher_response_from_plc_to_dispatch =
  114. & Dispatch_communication::get_instance_references().m_catcher_response_from_plc_to_dispatch[m_device_id];
  115. m_respons_key = (char*) tp_catcher_response_from_plc_to_dispatch->m_respons_key;
  116. m_respons_status = (Dispatch_device_base::Respons_status)tp_catcher_response_from_plc_to_dispatch->m_respons_status;
  117. m_respons_x = tp_catcher_response_from_plc_to_dispatch->m_respons_x;
  118. m_respons_y = tp_catcher_response_from_plc_to_dispatch->m_respons_y;
  119. m_respons_b = tp_catcher_response_from_plc_to_dispatch->m_respons_b;
  120. m_respons_z = tp_catcher_response_from_plc_to_dispatch->m_respons_z;
  121. m_respons_clamp_motion = (Dispatch_device_base::Clamp_motion)tp_catcher_response_from_plc_to_dispatch->m_respons_clamp_motion;
  122. m_respons_wheelbase = tp_catcher_response_from_plc_to_dispatch->m_respons_wheelbase;
  123. m_respons_d1 = tp_catcher_response_from_plc_to_dispatch->m_respons_d1;
  124. m_respons_d2 = tp_catcher_response_from_plc_to_dispatch->m_respons_d2;
  125. //状态消息, plc->调度
  126. Dispatch_communication::Catcher_status_from_plc_to_dispatch *tp_catcher_status_from_plc_to_dispatch =
  127. & Dispatch_communication::get_instance_references().m_catcher_status_from_plc_to_dispatch[m_device_id];
  128. //通过心跳帧来判断通信是否正常
  129. if ( m_last_heartbeat != tp_catcher_status_from_plc_to_dispatch->m_heartbeat )
  130. {
  131. m_last_heartbeat = tp_catcher_status_from_plc_to_dispatch->m_heartbeat;
  132. m_status_updata_time = std::chrono::system_clock::now();
  133. //设备异常 //注注注注注注注注意了, ==的优先级比&要高.
  134. if ( (tp_catcher_status_from_plc_to_dispatch->m_safe_status & 0x02) == 0 )
  135. {
  136. m_actual_device_status = Dispatch_device_base::DEVICE_EMERGENCY_STOP;
  137. m_dispatch_device_status = Dispatch_device_base::E_FAULT;
  138. }
  139. else if ( (tp_catcher_status_from_plc_to_dispatch->m_safe_status & 0x01) == 0 )
  140. {
  141. m_actual_device_status = Dispatch_device_base::DEVICE_FAULT;
  142. m_dispatch_device_status = Dispatch_device_base::E_FAULT;
  143. }
  144. else if ( (tp_catcher_status_from_plc_to_dispatch->m_safe_status & 0x08) == 0 )
  145. {
  146. m_actual_device_status = Dispatch_device_base::DEVICE_COLLISION;
  147. m_dispatch_device_status = Dispatch_device_base::E_FAULT;
  148. }
  149. //正常状态
  150. else
  151. {
  152. if (tp_catcher_status_from_plc_to_dispatch->m_work_status == 1)
  153. {
  154. m_actual_device_status = Dispatch_device_base::DEVICE_WORKING;
  155. }
  156. else if(tp_catcher_status_from_plc_to_dispatch->m_work_status == 2)
  157. {
  158. m_actual_device_status = Dispatch_device_base::DEVICE_READY;
  159. }
  160. else if(tp_catcher_status_from_plc_to_dispatch->m_work_status == 0)
  161. {
  162. m_actual_device_status = Dispatch_device_base::DEVICE_UNKNOWN;
  163. }
  164. //故障恢复之后 E_FAULT ->> E_THREE_LEVEL_WORK
  165. if ( m_dispatch_device_status == Dispatch_device_base::E_FAULT )
  166. {
  167. m_dispatch_device_status = Dispatch_device_base::E_THREE_LEVEL_WORK;
  168. }
  169. //else 流程状态维持不变
  170. }
  171. m_actual_load_status = (Dispatch_device_base::Load_status)tp_catcher_status_from_plc_to_dispatch->m_actual_load_status;
  172. m_actual_x = tp_catcher_status_from_plc_to_dispatch->m_actual_x;
  173. m_actual_y = tp_catcher_status_from_plc_to_dispatch->m_actual_y;
  174. m_actual_b = tp_catcher_status_from_plc_to_dispatch->m_actual_b;
  175. m_actual_z = tp_catcher_status_from_plc_to_dispatch->m_actual_z;
  176. m_actual_d1 = tp_catcher_status_from_plc_to_dispatch->m_actual_d1;
  177. m_actual_d2 = tp_catcher_status_from_plc_to_dispatch->m_actual_d2;
  178. m_actual_clamp_motion1 = (Dispatch_device_base::Clamp_motion)tp_catcher_status_from_plc_to_dispatch->m_actual_clamp_motion1;
  179. m_actual_clamp_motion2 = (Dispatch_device_base::Clamp_motion)tp_catcher_status_from_plc_to_dispatch->m_actual_clamp_motion2;
  180. m_actual_clamp_motion3 = (Dispatch_device_base::Clamp_motion)tp_catcher_status_from_plc_to_dispatch->m_actual_clamp_motion3;
  181. m_actual_clamp_motion4 = (Dispatch_device_base::Clamp_motion)tp_catcher_status_from_plc_to_dispatch->m_actual_clamp_motion4;
  182. memcpy(m_actual_error_code, tp_catcher_status_from_plc_to_dispatch->m_actual_error_code, 50);
  183. memcpy(m_actual_warning_code, tp_catcher_status_from_plc_to_dispatch->m_actual_warning_code, 50);
  184. m_actual_error_description = (char*)(tp_catcher_status_from_plc_to_dispatch->m_actual_error_description-2);
  185. //机器手朝向
  186. if ( m_actual_b >= CATCHER_DIRECTION_POSITIVE_MIN && m_actual_b <= CATCHER_DIRECTION_POSITIVE_MAX )
  187. {
  188. m_catcher_direction = CATCHER_DIRECTION_POSITIVE;
  189. }
  190. else if ( m_actual_b >= CATCHER_DIRECTION_NEGATIVE_MIN && m_actual_b <= CATCHER_DIRECTION_NEGATIVE_MAX )
  191. {
  192. m_catcher_direction = CATCHER_DIRECTION_NEGATIVE;
  193. }
  194. else
  195. {
  196. m_catcher_direction = CATCHER_DIRECTION_UNKNOW;
  197. }
  198. //重连之后,搬运器状态 E_DISCONNECT ->> E_THREE_LEVEL_WORK
  199. if ( m_dispatch_device_status == Dispatch_device_base::E_DISCONNECT )
  200. {
  201. m_dispatch_device_status = Dispatch_device_base::E_THREE_LEVEL_WORK;
  202. }
  203. }
  204. else if(std::chrono::system_clock::now() - m_status_updata_time > std::chrono::milliseconds(COMMUNICATION_OVER_TIME_MS))
  205. {
  206. m_dispatch_device_status = Dispatch_device_base::E_DISCONNECT;
  207. }
  208. //else 继续等待,直到消息刷新或者超时.
  209. return Error_code::SUCCESS;
  210. }
  211. //从内存中读数据到任务单, 子类必须重载
  212. Error_manager Catcher::check_and_read_memory_to_task(std::shared_ptr<Task_Base> p_task)
  213. {
  214. Dispatch_communication::get_instance_references().communication_start();
  215. //检查任务类型,
  216. if (p_task->get_task_type() != Task_Base::Task_type::CATCHER_TASK)
  217. {
  218. return Error_manager(Error_code::CATCHER_TASK_TYPE_ERROR, Error_level::MINOR_ERROR,
  219. "Catcher::check_task_type get_task_type() != CATCHER_TASK ");
  220. }
  221. else
  222. {
  223. std::unique_lock<std::mutex> t_lock(m_lock);
  224. if ( m_respons_key == m_request_key && m_respons_status != RESPONS_WORKING )
  225. {
  226. Catcher_task* tp_catcher_task = (Catcher_task*)p_task.get();
  227. std::unique_lock<std::mutex> t_lock1(tp_catcher_task->m_lock);
  228. tp_catcher_task->m_respons_key = m_respons_key;
  229. tp_catcher_task->m_respons_status = (Catcher_task::Respons_status)m_respons_status;
  230. tp_catcher_task->m_respons_x = m_respons_x;
  231. tp_catcher_task->m_respons_y = m_respons_y;
  232. tp_catcher_task->m_respons_b = m_respons_b;
  233. tp_catcher_task->m_respons_z = m_respons_z;
  234. tp_catcher_task->m_respons_space_id = m_respons_space_id;
  235. tp_catcher_task->m_respons_d1 = m_respons_d1;
  236. tp_catcher_task->m_respons_d2 = m_respons_d2;
  237. tp_catcher_task->m_respons_wheelbase = m_respons_wheelbase;
  238. tp_catcher_task->m_respons_clamp_motion = (Catcher_task::Clamp_motion)m_respons_clamp_motion;
  239. //如果故障,则添加错误码
  240. if ( m_respons_status == RESPONS_MINOR_ERROR || m_respons_status == RESPONS_CRITICAL_ERROR )
  241. {
  242. //添加错误码
  243. Error_manager t_error(CATCHER_RESPONS_ERROR, MINOR_ERROR, "m_respons_status is error");
  244. tp_catcher_task->set_task_error_manager(t_error);
  245. }
  246. return Error_code::SUCCESS;
  247. }
  248. //返回没有收到数据
  249. else
  250. {
  251. return Error_code::NODATA;
  252. }
  253. }
  254. return Error_code::SUCCESS;
  255. }
  256. //取消下发的指令
  257. Error_manager Catcher::cancel_command()
  258. {
  259. //以后再写 need programe
  260. //目前调度和plc的通信指令做的很简单,没有暂停和急停 复位等操作.
  261. //这里先空着,以后再写.
  262. //调度模块单方面销毁任务, 不管底层plc的执行情况, 也不去告知plc任务取消.
  263. return Error_code::SUCCESS;
  264. }